Arb RD114 Instrukcja Użytkownika

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Strona 1 - INSTALLATION GUIDE

INSTALLATION GUIDE RD114 GM 14 Bolt, 10.5”, Full Floating Part No. 2102114Revision Date 26/11/04Copyright © 200

Strona 2 - ARB 4x4 ACCESSORIES

2 Removing the Existing Differential 8 2.6 Removing the Differential Carrier c Remove both adjuster nut locking tabs. c Loosen both bearing

Strona 3 - Table of Contents:

3 Installing the Air Locker 9 3.1 Re-Mounting the Ring Gear c Remove the bolts that hold the ring gear in place. NOTE : Some GM ring

Strona 4

3 Installing the Air Locker 10 3.2 Assembling the Seal Housing c Make sure the grooves and airway of the seal housing are clean and free fr

Strona 5 - mark inside each of the

3 Installing the Air Locker 11 3.3 Installing the Carrier Bearings c If the tapered roller bearings from the original differential carrier

Strona 6 - Tool-Kit Recommendations

3 Installing the Air Locker 12 3.4 Drilling and Tapping the Bulkhead Port An airline port must be drilled and tapped through the axle hou

Strona 7 - Differential Fluid Drain

3 Installing the Air Locker 13 3.5 Checking for Assembly Clearance IMPORTANT: Some axle housing castings will require modification for

Strona 8 - Removing the Axles

3 Installing the Air Locker 14 3.6 Final Air Locker Assembly c If necessary reinstall the pinion shaft assembly and using a torque wrench t

Strona 9 - IMPORTANT:

3 Installing the Air Locker 15 3.7 Checking the Backlash c Set a depth indicator on one of the ring gear teeth (Fig.8.). Fig

Strona 10

3 Installing the Air Locker 16 3.8 Profiling the Seal Housing Tube c Without using sharp, jagged tools such as pliers (your hands are the

Strona 11 - Re-Mounting the Ring Gear

3 Installing the Air Locker 17 3.9 Setting Up the Bulkhead Fitting c Trim the seal housing tube that is extended through the bulkhead port

Strona 12 - Assembling the Seal Housing

No liability is assumed for damages resulting in the use of the information contained herein. ARB Air Locker Air Operated Locking Differentia

Strona 13 - Figure 4

3 Installing the Air Locker 18 Figure 10. NOTE : Excessive tightening of the center compression nut is not necessary to

Strona 14 - Figure 5

3 Installing the Air Locker 19 3.10 Reinstalling the Differential and Axles c Inspect the condition of the axle seals and replace if nece

Strona 15 - Figure 6

4 Installing the Air System 20 4.1 Mounting the Solenoid 4.1.1 Connection to an ARB Air Compressor (Fig.11.) c Remove one of the 1/8”

Strona 16 - Final Air Locker Assembly

4 Installing the Air System 21 4.1.2 Connection to an Alternate Air Source For ease of installation, quality of air supply, and a high le

Strona 17 - Checking the Backlash

4 Installing the Air System 22 4.2 Running and Securing the Air Line The path taken by the air line from your air source (i.e., compressor

Strona 18 - Figure 9

4 Installing the Air System 23 c To attach the air line to the push-in fitting of the solenoid; insert the line firmly into the fitting, pull

Strona 19

4 Installing the Air System 24 HINT : If the support tube is too difficult to insert, place the end of the air line into a cup of boiled w

Strona 20 - Figure 10

5 Mounting & Connecting the Electrical System 25 5.1 Mounting the Actuator Switch(es) Air Locker actuator switch(es) can be easily pan

Strona 21

5 Mounting & Connecting the Electrical System 26 Figure 13. 5.2 Wiring the Actuator System 5.2.1 Connectio

Strona 22 - Mounting the Solenoid

5 Mounting & Connecting the Electrical System 27 UP Figure 14. Figure 15. SWITCHTERMINALIDENTIFICATION ARB

Strona 23 - IMPORTANT :

Table of Contents: 1 1 Introduction 3 1.1 Pre-Installation Preparation 3 1.2 Tool-Kit Recommendations 4 2 Removing the Existing Dif

Strona 24

5 Mounting & Connecting the Electrical System 28 5.2.2 Connection to an Alternate Air Source When connecting the actuation switch to a

Strona 25 - Figure 12

5 Mounting & Connecting the Electrical System 29 5.2.2.2 Dual Air Locker System c If two Air Lockers are to be installed in the syste

Strona 26

6 Testing & Final Assembly 30 6.1 Leak Testing c With the vehicle parked and the engine off, turn the compressor on and wait until the

Strona 27

6 Testing & Final Assembly 31 6.2 Testing the Air Locker Actuation To test that your air system, electrical system, and your Air Locke

Strona 28 - Wiring the Actuator System

6 Testing & Final Assembly 32 6.4 Post-Installation Check List Now that the Air Locker installation has been completed, ARB recommends

Strona 29

7 Parts List 33 7.1 Exploded Assembly Diagram (See itemized parts list overleaf) Figure 18.

Strona 30 - Single Air Locker System

7 Parts List 34 7.2 Itemized Parts List (See exploded diagram figure 18.) AIR LOCKER MODEL No. : RD114 ITEM # QTY DESCRIPTION

Strona 32 - Leak Testing

1 Introduction 3 IMPORTANT : BEFORE ATTEMPTING TO DISMANTLE YOUR VEHICLE FOR THIS INSTALLATION, PLEASE READ THIS INSTALLATION GUIDE IN ITS E

Strona 33

1 Introduction 4 1.2 Tool-Kit Recommendations Below is a list of tools and supplies you may need to complete this installation. Requireme

Strona 34

2 Removing the Existing Differential 5 2.1 Vehicle Support c Safely secure the vehicle on a hoist. We recommend supporting the vehicle on a

Strona 35 - 7 Parts List

2 Removing the Existing Differential 6 2.3 Removing the Axles IMPORTANT : Collision damage or heavy off-road use of your vehicle in the p

Strona 36 - Itemized Parts List

2 Removing the Existing Differential 7 2.5 Checking the Current Backlash Amount IMPORTANT: This step is a precautionary measure recommend

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