Arb RD107 Instrukcja Użytkownika

INSTALLATION GUIDE RD107 NISSAN C200/R200A, 29 SPLINE Part No. 2102107Revision Date 22/06/04Copyright © 2003 b

2 Removing the Existing Differential 82.6 Spreading the Differential Housing IMPORTANT: Spreading the differential housing with a diffe

3 Bench Measurement 9 3.1 Measurement for Pre-Load Shimming When fitting an ARB Air Locker, a variable shim pack (supplied) is used in conju

3 Bench Measurement 10 Figure 4. Figure 5.

3 Bench Measurement 113.2 Calculation & Selection of Shims The thickness of the shim pack required for the Air Locker (shown as ‘D’ in F

4 Installing the Air Locker 124.1 Installing the Carrier Bearings c With the Air Locker well supported in an arbor press, apply a thin film

4 Installing the Air Locker 134.2 Installing the Thrust Block IMPORTANT: This model of Air Locker was manufactured to replace Nissan di

4 Installing the Air Locker 14 4.2.3 IFS Bolt Retained Axle Stubs IFS assemblies retain one of the axle stubs with a long bolt through the c

4 Installing the Air Locker 15 4.3 Mounting the Ring Gear IMPORTANT: Your Air Locker was manufactured to replace differentials using 12mm [

4 Installing the Air Locker 16 4.4 Drilling and Tapping the Bulkhead Port A port must be drilled and tapped through the differential housin

4 Installing the Air Locker 17 4.5 Assembling the Differential Carrier c Relieve all tension on the housing spreader. c Place the bearing cu

No liability is assumed for damages resulting in the use of the information contained herein. ARB Air Locker Locking Differentials and Air Lo

4 Installing the Air Locker 18c Hold the bearing cup in place on the ring gear side. c Holding the master shim and tapered roller bearing cup i

4 Installing the Air Locker 19 c Set a depth indicator on one of the ring gear teeth as in figure 12. c While supporting the pinion gear by hol

4 Installing the Air Locker 20 4.7 Modifying the Bearing Cap A clearance for the seal housing tube must be made in the bearing cap. 4.7.1

4 Installing the Air Locker 21 NOTE : It is very important to make sure the punch marks made on the differential housing while removing the

4 Installing the Air Locker 22 4.7.2 Drilling the Bearing Cap c Hold the bearing cap steady for drilling in a soft jawed vise clamp. NOTE :

4 Installing the Air Locker 23 Figure 16. 4.7.3 Notching the Bearing Cap c Use a soft jawed vise clamp to hold the bearing cap

4 Installing the Air Locker 24c Remove the seal housing, shim pack, and master shim, and clean all parts of the differential assembly. It is v

4 Installing the Air Locker 25 Figure 18. c Refer to your vehicle service manual for the specified maximum and minimum amounts o

4 Installing the Air Locker 26 4.10 Profiling the Seal Housing Tube c Without using sharp, jagged tools such as pliers (usually your hands

4 Installing the Air Locker 27 4.11 Setting Up the Bulkhead Fitting c Apply thread sealant to the threads of the bulkhead body. c Screw the

Table of Contents: 11 Introduction 3 1.1 Pre-Installation Preparation 3 1.2 Tool-Kit Recommendations 4 2 Removing the Existing Diff

4 Installing the Air Locker 28 NOTE : Excessive tightening of the center compression nut is not necessary to form a good seal around the tu

4 Installing the Air Locker 29 Figure 21. IMPORTANT: Ensure that material is only removed from the section shown in the ske

4 Installing the Air Locker 30 Figure 22. c Check that the axle stub turns freely. IMPORTANT: Any binding or stiffness could me

5 Installing the Air System 31ARB Air Compressor 5.1 Mounting the Solenoid 5.1.1 Connection to an ARB Air Compressor (Fig.23.) c Rem

5 Installing the Air System 325.1.2 Connection to an Alternate Air Source For ease of installation, quality of air supply, and a high leve

5 Installing the Air System 335.2 Running and Securing the Air Line The path taken by the air line from your air source (i.e., compressor)

5 Installing the Air System 34c To attach the air line to the push-in fitting of the solenoid; insert the line firmly into the fitting, pull o

5 Installing the Air System 35 HINT : If the support tube is too difficult to insert, place the end of the air line into a cup of boiled wa

6 Mounting & Connecting the Electrical System 36 6.1 Mounting the Actuator Switch(es) Air Locker actuator switch(es) can be easily pane

6 Mounting & Connecting the Electrical System 37 Figure 25. 6.2 Wiring the Actuator System 6.2.1 Connection

2

6 Mounting & Connecting the Electrical System 38 UP Figure 26. Figure 27. SWITCHTERMINALIDENTIFICATION ARB A

6 Mounting & Connecting the Electrical System 396.2.2 Connection to an Alternate Air Source When connecting the actuation switch to an

6 Mounting & Connecting the Electrical System 406.2.2.2 Dual Air Locker System c If two Air Lockers are to be installed in the system

7 Testing & Final Assembly 417.1 Leak Testing c With the vehicle parked and the engine off, turn the compressor on and wait until the

7 Testing & Final Assembly 42c Turn the ignition to the ‘ON’ position (leaving the motor off). The large illuminating symbol on the Air Lo

7 Testing & Final Assembly 437.4 Post-Installation Check List Now that the Air Locker installation has been completed, ARB recommends

7 Testing & Final Assembly 44

8 Parts List 458.1 Exploded Assembly Diagram (See itemized parts list overleaf) Figure 30.

8 Parts List 46 8.2 Itemized Parts List (See exploded diagram figure 30.) AIR LOCKER MODEL No. : RD107 ITEM # QTY DESCRIPTION

1 Introduction 3IMPORTANT : BEFORE ATTEMPTING TO DISMANTLE YOUR VEHICLE FOR THIS INSTALLATION, PLEASE READ THIS INSTALLATION GUIDE IN ITS ENTI

1 Introduction 41.2 Tool-Kit Recommendations Below is a list of tools and supplies you may need to complete this installation. Requiremen

2 Removing the Existing Differential 52.1 Vehicle Support c Safely secure the vehicle on a hoist. We recommend supporting the vehicle o

2 Removing the Existing Differential 6 2.4 Marking the Bearing Caps c Using a pointed center punch, gently mark the bearing caps in a wa

2 Removing the Existing Differential 7 2.5 Checking the Current Backlash Amount IMPORTANT: This step is a precautionary measure recomme