Arb RD197 Instrukcja Użytkownika

INSTALLATION GUIDE RD197 AAM 925 & 950 Part No. 2102197 Revision Date 20/01/2012 Copyright © 2012 by ARB C

2 Removing the Existing Differential 8 2. 4 B Marking the Bearing Caps  Using a pointed center punch, gently mark the bearing caps in a w

2 Removing the Existing Differential 9 2.5.1 A Backlash Measurement of IFS Clamshell NOTE : Because access to the ring gear is diffic

2 Removing the Existing Differential 10  With the hammer handle preventing the differential from rotating, rotate the pinion yoke in both dire

2 Removing the Existing Differential 11 2.6 Removing the Differential Center 2.6.1 A IFS Clamshell Differential Center Removal  Rem

3 Installing the Air Locker 12 3.1 Re-Mounting the Ring Gear  Remove the bolts that hold the ring gear in place. NOTE : AAM 925 &

3 Installing the Air Locker 13 3.2 Drilling and Tapping the Bulkhead Port An airline port must be drilled and tapped through the differenti

3 Installing the Air Locker 14 3.2.2 B Port Location on the Live Axle Housing  Mark a spot on the top of the outside shell of the differ

3 Installing the Air Locker 15 3.3 A Profiling the Seal Housing Tube The seal housing tube needs to be bent into a profile that will allo

3 Installing the Air Locker 16 Figure 11.  Trial fit the seal housing to the clamshell as shown in Figure 9.  Mark the tube a

3 Installing the Air Locker 17 3.4 Assembling the Seal Housing 3.4.1 A IFS Clamshell Seal Housing Assembly Figure

No liability is assumed for damages resulting in the use of the information contained herein. ARB Air Locker Air Operated Locking Differentia

3 Installing the Air Locker 18 3.4.2 B Live Axle Seal Housing Assembly Figure 13.  Make sure the grooves and airway of

3 Installing the Air Locker 19 3.5 Installing the Carrier Bearings  If the tapered roller bearings from the original differential carrier a

3 Installing the Air Locker 20 10mm 3.6 Final Air Locker Assembly 3.6.1 A Assembly into IFS Clamshell Housing  Place the Air Locker o

3 Installing the Air Locker 21 3.6.2 B Assembly into Live Axle  Reinstall the Air Locker into the axle housing.  Leaving the bolts out

3 Installing the Air Locker 22 3.7 B Profiling the Seal Housing Tube  Without using sharp jagged tools such as pliers (your hands are th

3 Installing the Air Locker 23  Gently bend the seal housing tube into a profile that protrudes through the bulkhead port and doesn’t pull at

3 Installing the Air Locker 24  While holding the seal housing tube into the bulkhead fitting, insert the small drilled end of the center comp

3 Installing the Air Locker 25 3.10 Reinstalling Differential and Axles 3.10.1 A Reinstalling IFS Housing  Reinstall the differentia

4 Installing the Air System 26 4.1 Mounting the Solenoid 4.1.1 Connection to an ARB Air Compressor (Fig.20.)  Remove one of the 1/8”

4 Installing the Air System 27 4.1.2 Connection to an Alternate Air Source For ease of installation, quality of air supply, and a high le

Table of Contents: 1 1 Introduction 3 1.1 Pre-Installation Preparation 3 1.2 Tool-Kit Recommendations 4 1.3 Assembly Type Identification 5

4 Installing the Air System 28 4.2 Running and Securing the Air Line The path taken by the air line from your air source (i.e., compressor

4 Installing the Air System 29  To attach the air line to the push-in fitting of the solenoid; insert the line firmly into the fitting, pull

4 Installing the Air System 30  Screw on the outer compression nut and tighten, while supporting the center compression nut with a 3/8” spann

5 Mounting & Connecting the Electrical System 31 5.1 Mounting the Actuator Switch(es) Air Locker actuator switch(es) can be easily pan

5 Mounting & Connecting the Electrical System 32 Figure 22. 5.2 Wiring the Actuator System 5.2.1 Connectio

5 Mounting & Connecting the Electrical System 33 UP Figure 23. Figure 24. SWITCH TERMINA

5 Mounting & Connecting the Electrical System 34 5.2.2 Connection to an Alternate Air Source When connecting the actuation switch to a

5 Mounting & Connecting the Electrical System 35 5.2.2.2 Dual Air Locker System  If two Air Lockers are to be installed in the syste

6 Testing & Final Assembly 36 6.1 Leak Testing  With the vehicle parked and the engine off, turn the compressor on and wait until the

6 Testing & Final Assembly 37 6.2 Testing the Air Locker Actuation To test that your air system, electrical system, and your Air Locke

2

6 Testing & Final Assembly 38 6.4 Post-Installation Check List Now that the Air Locker installation has been completed, ARB recommends

7 Parts List 39 7.1 Exploded Assembly Diagram (See itemized parts list overleaf) Figure 27.

7 Parts List 40 7.2 Itemized Parts List (See exploded diagram figure 27.) AIR LOCKER MODEL No. : RD197 ITEM # QTY DESCRIPTIO

1 Introduction 3 IMPORTANT : BEFORE ATTEMPTING TO DISMANTLE YOUR VEHICLE FOR THIS INSTALLATION, PLEASE READ THIS INSTALLATION GUIDE IN ITS E

1 Introduction 4 1.2 Tool-Kit Recommendations Below is a list of tools and supplies you may need to complete this installation. Requireme

1 Introduction 5 1.3 Assembly Type Identification IMPORTANT: Sections 2 and 3 of this installation guide have been written to accommodat

2 Removing the Existing Differential 6 2.1 Vehicle Support  Safely secure the vehicle on a hoist. We recommend supporting the vehicle on a

2 Removing the Existing Differential 7 2.3 Disconnecting the Axles NOTE : The oil seals are delicate and can be easily damaged. Suppor